Luk 04-228 Transmission Clutch Kit

LuK 04-228 Clutch Kit Overview

The LuK 04-228 transmission clutch kit is built for 2003-2007 Saturn Ion applications with an internal slave cylinder setup. It combines the major clutch components needed for a complete service, including a self-adjusting pressure plate and a 9-1/16" clutch disc for a direct-fit repair.

As an OE supplier, LuK develops application-specific performance specifications and manufactures a high percentage of its own components. This 04-228 kit is a practical choice for Saturn Ion clutch replacement when you want the clutch, release components, and related service parts in one package.

Key Features

• Transmission clutch kit for Saturn Ion models from 2003-2007
• Self-adjusting pressure plate for consistent clutch engagement characteristics
• 9-1/16" clutch disc with 14 splines
• 11-3/16" clutch diameter and 9" clutch plate facing outer diameter
• 4-spring clutch disc design
• Kit contents include cover assembly, clutch disc, slave cylinder, necessary pilots, and accessory pack
• LuK part number 04-228 for easy identification

Detailed Description

Built for Saturn Ion clutch service, LuK 04-228 is a transmission clutch kit that addresses the core wear items involved in a clutch replacement. The self-adjusting pressure plate helps maintain proper pedal feel and engagement over time, while the 9-1/16" disc and 14-spline configuration match the listed application requirements. This kit is intended for 2003, 2004, 2005, 2006, and 2007 Saturn Ion vehicles with the noted internal slave cylinder arrangement. This part cross-references Dorman - HELP 92690 for the same application.

Common Problems This Kit Can Address

• Slipping clutch under load
• Hard or inconsistent clutch engagement
• Chatter or shudder during takeoff
• Worn release components in the clutch system
• Noise or poor operation from aging clutch hardware

Installation Notes and Tips

Confirm transmission input shaft diameter, spline count, and clutch diameter before installation. For 2003-2007 Saturn Ion vehicles, verify the internal slave cylinder configuration noted in the fitment details and compare the existing assembly to the kit contents before beginning service. Proper alignment and clean mating surfaces are important for a smooth clutch replacement.

Quality Assurance

LuK is an original-equipment supplier with extensive in-house manufacturing and application engineering for clutch systems. The 04-228 kit reflects that OE-focused approach by packaging the major service components needed for the listed Saturn Ion applications.